Sheet Metal

Our sheet-metal machining and fabrication capabilities support complex assemblies, brackets, enclosures, and lightweight aerospace components with high accuracy and repeatable quality. Lynch Bros. MFG. CO. machines sheet-metal parts to precise tolerances, ensuring structural integrity and consistent fit for industrial and defense applications.

Precision Sheet Metal Fabrication

With over 60 years of experience Lynch Brothers is a leader in manufacturing aerospace sheet metal components and assemblies. We fabricate complex components and assemblies in our sheet metal department, incorporating machined parts and welding into the assemblies when required.

Our ability to design and plan the manufacturing processes required in complex assemblies, along with having highly talented people, sets us apart from all other sheet metal shops.

Product Samples

Tube Forming

An area of specialty for Lynch Brothers is the manufacturing of close tolerance tubing assemblies. We are renowned in the aerospace industry for precision tube bending and welding of all aerospace materials up to 2” diameter.

Critical welded tubing assemblies are completely tested for conformance to rigorous specifications on test fixtures that we design.

By designing and controlling all of the process steps in making these tubing assemblies, and our experienced craftsmen, we ensure exceptional quality and on time delivery every time.

Product Samples

Welding & Brazing

Lynch Brothers is proud to be a leader in aerospace welding and brazing. We have, and will always continue to deliver excellent quality on time to our customers. Our success is enabled by the strong support from our experienced tooling department as they can design and build any welding / brazing fixture (simple or complex).

TIG Welding
Projection Welding
Resistance Welding
Orbital Welding
Spot Welding
Brazing (Steel & Aluminum)

Lynch Brothers welding department is NADCAP approved in:

Integral to our extensive welding department is our computer controlled AMI Orbital Welder, which allows us to produce a continuous number of identical welds and eliminate errors or defects. Tubes of 1/16″ to 2″ in diameter can all be welded.

Enhanced by the addition of the Weld Computer Multi-Variable Adaptive Control® and monitoring system, our Resistance Welding line can produce computer controlled welds that are exactly right each time and in many cases we can eliminate the need to run weld coupons and testing.

Product Samples

Aluminum Heat Treating

Heat treating aerospace aluminum components properly requires unique attention. At our Nadcap accredited facility in Phoenix, we have enhanced our ability to better serve our customers by adding this capability.

We use a computer controlled Delta H Technologies model DCAHT® dual chamber oven system.

This system is designed to perform a wide variety of aerospace aluminum heat treating applications; solution heat-treating, annealing, and aging (precipitation hardening).

We also use a computer controlled TRU-BLUE II® Rockwell Hardness Tester.

Nadcap Accreditation – Aluminum Heat Treating per: AMS2770
Nadcap Accreditation – Pyrometry per: AMS 2750
HONEYWELL APPROVED SUPPLIER

Moving these processes in house we are able to significantly reduce our delivery times of heat treated aluminum components for our existing customers and offer a new standard for delivery in the industry. Our dual chamber oven system has a chamber size of: 24″ wide by 16″ tall by 48″ deep.